Sell Mould Breakout Prediction System

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Date of creation of the offer:14.02.2023
Offer validity date:31.03.2024
Country of Seller:China China
Product volume:1 pc
Price per item:100000 USD
Terms of delivery according to INCOTERMS:EXW

BPS-K600 模具​​漏钢预测系统

 

概述:

The BPS-K600 continuous casting mould breakout prediction system is developed by ********************** Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning.

The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting.

The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab.

The composition of the system

Thermocoupleaccording to the on-site conditions of the mold, water tank, bolts and mold frame to desgin

Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module

Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout

Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions

 

The Main technical parameters

Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ

Accuracy of temperature measurement: ±0.25

支持通讯协议:工业以太网 (TCP/IP)PROFIBUS-DPCANopen

执行标准:  DE0411  Standard Class III /1EC584/IEC1515
传输速度:  100M/bps

 

软件的组成

用于突破 预测的在线监控软件 

 突破 预测 离线查询软件

数据恢复自学软件包

数据采集​​和监控软件

模具 热状态显示软件包

 

           

 系统功能

实时数据采集,数据分析判断

Automatic selection of steel grade’s alarm parameters

Real-time dynamic picture monitoring

Prediction alarm and information display of breakout signs

Automatic deceleration after alarm

Historical data storage and historical trend graph display

Automatic report generation and printing

Alarm prediction and pattern recognition of unknown steel grades by neural network

Dynamic real-time temperature profile prediction

Mould heat flow field display

 

 

The features of the system

1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components.

2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines.

3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases.

4. The combination of artificial neural network and intelligent forecasting model improves the accuracy of breakout forecasting.

5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing.

6、提供局域网接口,可实现报警文件的存储和转发,离线报警数据的输入输出。

7、可根据客户需要实现远程网页浏览。

8、可与MES-C220模具专家系统无缝对接